The machining process is employed to transform a workpiece into a predefined geometry with the assistance of a cutting tool. Throughout this process, the cutting tool undergoes various adverse effects, including deformation, stress, thermal gradient, and more, all of which impact tool sharpness, surface finish, and tool life. These outcomes are also influenced by cutting parameters, specifically cutting speed, feed rate, and depth of cut. The present investigation aims to demonstrate the application of ANSYS analysis software in predicting stress, deformation, thermal gradient, and other factors on the tool insert tip for various machining parameters. To achieve this, an experimental setup was arranged to collect cutting force and temperature data using a dynamometer and thermocouples during the machining process of maraging steel with a tungsten carbide tool insert. Experiments were conducted with different combinations of machining parameters using design of experiments (DoE). TheBalasubramanian, K., Jeyakumar, R., Rajendran, C., Kandavalli, Sumanth Ratna
The University of Detroit Mercy Vehicle Cyber Engineering (VCE) Laboratory together with The University of Arizona is supporting Secure Vehicle Embedded Systems research work and course projects. The University of Detroit Mercy VCE Laboratory has established several testbeds to cover experimental techniques to ensure the security of an embedded design that includes: data isolation, memory protection, virtual memory, secure scheduling, access control and capabilities, hypervisors and system virtualization, input/output virtualization, embedded cryptography implementation, authentication and access control, hacking techniques, malware, trusted computing, intrusion detection systems, cryptography, programming security and secure software/firmware updates. The VCE Laboratory testbeds are connected with an Amazon Web Services (AWS) cloud-based Cyber-security Labs as a Service (CLaaS) system, which allows students and researchers to access the testbeds from any place that has a secureZachos, Mark, Satam, Pratik, Naama, Rami
The objective of this study is to introduce and assess a computational tool designed to facilitate product development via sensory scores, which serve as a quantifiable representation of human sensory experiences. In the context of designing ride comfort performance, the specialized terminology—either technical or sensory—often served as a barrier to comprehension among the diverse set of specialists constituting the multidisciplinary team. In a previous study by the authors introduced a tool that incorporated a model of sensory performance, utilizing sensory scores as universally comprehensible metrics. However, the tool had yet to be appraised by a genuine cross-functional team. In this study, the tool underwent evaluation through a user-testing process involving twenty-five cross-functional team members engaged in the conceptual design phase at an automotive manufacturing company. Five different suspension systems were examined, including a wheel rotational speed-driven damperKikuchi, Hironobu, Inaba, Kazuaki
The AutoDrive Challenge competition sponsored by General Motors and SAE gives undergraduate and graduate students an opportunity to get hands-on experience with autonomous vehicle technology and development as they work towards their degree. Michigan Technological University has participated in the AutoDrive Challenge since its inception in 2017 with students participating through MTU’s Robotic System Enterprise. The MathWorks Simulation Challenge has been a component of the competition since its second year, tasking students with the development of perception, control and testing algorithms using MathWorks software products. This paper presents the pedagogical approach graduate student mentors used to enable students to build their understanding of autonomous vehicle concepts using familiar tools. This approach gives undergraduate students a productive experience with these systems that they may not have encountered in coursework within their academic program. The concept of keepingSchmelzle, Mark H., Schexnaydre, Logan, Spike, Nathan, Robinette, Darrell, Bos, Jeremy
This paper presents deep learning-based prognostics and health management (PHM) for predicting fractures of an electric propulsion (eP) drivetrain system using real-time CAN signals. The deep learning algorithm, based on autoencoders, resamples time-series signals and converts them into 2D images using recurrence plots (RP). Subsequently, through unsupervised learning of DeepSVDD, it detects anomalies in the converted 2D images and predicts the failure of the system in real-time. Also, reliability analysis based on fracture mechanics was performed using the detected signals and big data. In particular, the severity of the eP drivetrain system is proportional to the maximum shear stress (τmax) in terms of linear elastic fracture mechanics (LEFM) and can be calculated by summarizing the relationship between cracks (a) and the stress intensity factor (KIII). During this process, the system status can be checked by comparing the stress intensity factor and fracture toughness (KIIIc), andMoon, Byungwoo, Lee, SangWon, Nam, DongJin, Kim, Jeonghwan, Bae, JaeWoong, Shin, JeongMin
The safety and reliability of ground vehicles is a motivating factor for periodic maintenance which includes fluids, lubrication, cleaning, repairs, and general observation of key subsystems. The scheduling of maintenance activities can occur at different rates such as daily, weekly, or perhaps operating time based on collected historical data and general guidelines. The availability of a digital twin (DT), which offers a virtual representation of the vehicle behavior, enables virtual system simulations for different operating cycles to explore the dynamic behavior. When field operating fleet data can be integrated with the digital twin estimates, then this supplemental information can be combined with the existing maintenance plan to provide a more comprehensive approach. In this paper, a digital twin with a statistical based predictive maintenance strategy is investigated for a wheeled military ground vehicle. The underlying models and mathematics are presented to establish a basisEddy, Conner William, Castanier, Matthew P., Wagner, John R.
The study and application of Topology Optimization (TO) has experienced great maturity in recent years, presenting itself as a highly influential and sought-after design tool in both the automotive and aerospace industries. TO has experienced development from single material topology optimization (SMTO) to multi-material topology optimization (MMTO), where material selection is simultaneously optimized with material existence. Today, MMTO for standard structural optimization responses are well supported. An additional and vital response in the design of structures is that of stress. Stress-driven or stress-controlled optimization techniques for SMTO are well understood and have been well-documented, evidenced by both published works and its availability in multiple commercial solvers. However, its integration into MMTO frameworks has not yet achieved reliable levels of accuracy and flexibility. The principal limitation of existing stress-constrained MMTO methodologies is the inabilityShi, Yifan, Huang, Yuhao, Morris, Zane, Teoli, Mira, Tameer, Daniel, Kim, Il Yong
Considering the current trend towards the electrification of commercial vehicles, the development of Beam eAxle solutions has become necessary. The utilization of an electric drive unit in heavy-duty solid axle-based commercial vehicles presents unique and demanding challenges. These include the necessity for elevated peak and continuous torque while meeting packaging constraints, structural integrity requirements, and extended service life. One such solution was developed by BorgWarner to address these challenges. This paper offers a comprehensive overview of the design and development process undertaken for this Dual Motor Beam eAxle system. This includes the initial comparison of various eAxle solutions, the specifications of components selected for this design, and the initial results from dyno and vehicle developmentGuo, Chengyun, Van Maanen, Keith, Liu, Xiaobing
In this study, a novel selective matching logic for a wheel/tire is proposed, to decrease the vehicle driving vibration caused by wheel/tire non-uniformity. The new logic was validated through matching simulation/in-line matching evaluation. A theoretical radial force variation model was established by considering the theoretical model of the existing references and the wheel/tire assembly mechanism. The model was validated with ZF’s high-speed uniformity equipment, which is standard in the tire industry. The validity of the new matching logic was verified through matching simulation and mass production in-line evaluation. In conclusion, the novel logic presented herein was demonstrated to effectively decrease the radial force variation caused by the wheel/tireYoon, Youngsam, Lee, Taesuk, Kim, Hyungjoo, Lee, Jaekil, Sim, Kyuho
As a key tool to maintain urban cleanliness and improve the road environment, road cleaning vehicles play an important role in improving the quality of life of residents. However, the traditional road cleaning vehicle requires the driver to monitor the situation of road garbage at all times and manually operate the cleaning process, resulting in an increase in the driver 's work intensity. To solve this problem, this paper proposes a road garbage recognition algorithm based on improved YOLOv5, which aims to reduce labor consumption and improve the efficiency of road cleaning. Firstly, the lightweight network MobileNet-V3 is used to replace the backbone feature extraction network of the YOLOv5 model. The number of parameters and computational complexity of the model are greatly reduced by replacing the standard convolution with the deep separable convolution, which enabled the model to have faster reasoning speed while maintaining higher accuracy. Secondly, the attention mechanism inLiu, XinHong, Wen, Zihao, Kang, Kailei, Liu, Xingchen
Model-based developments have been introduced to reduce the development time for vehicle systems. Various model-based tools, including MATLAB and Simulink, have been introduced, and each vehicle component uses different tools to model assets. This makes the system complex and reduces the simulation efficiency because of the need for interfaces or converters when reusing model assets and combining parts. However, machine learning, in which neural nets are pretrained to make inferences in real time, is being applied to automatic driving and applications such as object recognition. This study developed a system in which the inputs and outputs assigned to a model were trained using neural nets, and the trained neural nets were combined with UML: Unified Modeling Language. A previous UML integration proposal integrated C/C++ code automatically generated from the models. Therefore, the previous proposal made limited use of modeling tools with automatic code generation capabilities. TheArai, Masatoshi
A variety of structures resonate when they are excited by external forces at, or near, their natural frequencies. This can lead to high deformation which may cause damage to the integrity of the structure. There have been many applications of external devices to dampen the effects of this excitation, such as tuned mass dampers or both semi-active and active dampers, which have been implemented in buildings, bridges, and other large structures. One of the active cancellation methods uses centrifugal forces generated by the rotation of an unbalanced mass. These forces help to counter the external excitation force coming into the structure. This research focuses on active force cancellation using centrifugal forces (CFG) due to mass imbalance and provides a virtual solution to simulate and predict the forces required to cancel external excitation to an automotive structure. This research tries to address the challenges to miniaturize the CFG model for a body-on-frame truck. The virtualPaul, Abhishek, Latcha, Michael
In recent years, the automotive industry has been making efforts to develop vehicles that satisfy customers’ emotions rather than malfunctions by improving the durability of vehicles. The durability and reliability of vehicles sold in the U.S. can be determined through the VDS (Vehicle Dependability Study) published by JD Power. The VDS is index which is the number of complaints per 100 units released by J.D. POWER in every year. It investigates customers who have used it for 3 years after purchasing a new car and consists of 177 specific problems grouped into 8 categories such as PT, ACEN, FCD, Exterior. The VDS-4 has been strengthened since the introduction of the new evaluation system VDS-5 in 2015. In order to improve the VDS index, it is important to gather various customer complaints such as internet data, warranty data, Enprecis data and clarify the problem and cause. Enprecis data is survey of customer complaints by on-line in terms of VDS. In the case of warranty and EnpreicsYou, Hanmin
To develop safe vehicles, system development must be performed in compliance with functional safety. Functional safety considers situations where failures could make a vehicle unsafe, and it requires the inclusion of mechanisms to detect and mitigate these failures, even though they may not always be detected with 100% certainty — referred as diagnostic coverage (DC). Therefore, some faults, called residual faults, might go undetected. In the realm of functional safety from a communication perspective, industry standards define nine distinct fault modes. The detection of these faults is crucial, especially in the widely used AUTOSAR automotive operating system. AUTOSAR E2E (End-to-End Communication Protection) serves as a communication fault detection mechanism utilizing three mechanisms: counters, timers, and Cyclic Redundancy Check (CRC) to address the nine fault modes. Especially, determining the DC for CRC can be challenging and often requires a conservative evaluation approach. InEmi, Taichi, Aung, Han Nay, Yamasaki, Yasuhiro, Ohsaki, Hiroyuki
In the ever-evolving landscape of automotive technology, the need for robust security measures and dependable vehicle performance has become paramount with connected vehicles and autonomous driving. The Unified Diagnostic Services (UDS) protocol is the diagnostic communication layer between various vehicle components which serves as a critical interface for vehicle servicing and for software updates. Fuzz testing is a dynamic software testing technique that involves the barrage of unexpected and invalid inputs to uncover vulnerabilities and erratic behavior. This paper presents the implementation of fuzz testing methodologies on the UDS layer, revealing the potential vulnerabilities that could be exploited by malicious entities. By employing both open-source and commercial fuzzing tools and techniques, this paper simulates real-world scenarios to assess the UDS layer’s resilience against anomalous data inputs. Specifically, we deploy several open-source UDS implementations on aÇelik, Levent, McShane, John, Scott, Christian, Aideyan, Iwinosa, Brooks, Richard, Pese, Mert D.
Wound rotor synchronous machines (WRSM) without rare-earth magnets are becoming more popular for traction applications, but their potential in drive performance has not yet been fully explored. This paper presents a Pulse Width Modulation (PWM) scheme optimization procedure to minimize motor and inverter losses. It leverages different PWM schemes with different PWM switching strategies and switching frequencies. First, a generic PWM-induced motor loss calculation tool developed by BorgWarner is introduced. This tool iteratively calculates motor losses with PWM inputs across the entire operating map, significantly improving motor loss prediction accuracy. The inverter losses are then calculated analytically using motor and wide-bandgap (WBG) switching device characteristics. By quantifying these various scenarios, the optimal PWM scheme for achieving the best system efficiency across the entire operating map is obtained. The PWM-induced motor loss characteristics, the system lossMa, Cong, Tyckowski, Joseph
As a key component of in-vehicle intelligent voice technology, speech enhancement can extract clean speech signals contaminated by environmental noise to improve the perceptual quality and intelligibility of speech. It has extensive applications in the field of intelligent car cabins. Although some end-to-end speech enhancement methods based on time domain have been proposed, there is often limited consideration given to designing model architectures based on the characteristics of the speech signal. In this paper, we propose a new U-Net based speech enhancement framework that utilizes the temporal correlation of speech signals to reconstruct higher-quality and more intelligible clean speech. Firstly, to address the issue of inadequate extraction of multi-scale correlation features from speech signals during feature extraction and reconstruction, a novel dense connection multi-scale feature extraction module based on gated dilated convolution is devised to enhance temporal receptiveZhang, Lijun, Pei, Kaikun, Li, Wenbo, Meng, Dejian, He, Yinzhi
With the widespread adoption of fuel cell electric vehicles, electrical insulation resistance is required for driver safety. However, there are two ways in which resistance decreases: the first is electrical shorts because of failure of high-voltage components, and the second is increased conductivity of fuel cell coolant because of depletion of ion exchange filter. In the conventional solution, since these two decreases could not be distinguished due to noise in the resistance value, a vehicle alerted customers without determining the cause and severity when the resistance value falls below a certain threshold. As a corrective maintenance, when an alert occurs, the vehicle is forced to be immediately delivered to the service center. However, in most cases where the alert came on, the cause was low-risk ion filter depletion. This resulted in customers complaining that they were startled and considering the alert to be non-threatening. As a result, the provider recommended customers toJang, Wook Il (Woogil), Kim, Seong-Mok
SAE J1979 and its “OBD Modes” served for the protection of our environment against harmful pollutants for decades, but due to regulatory adoption of Unified Diagnostic Services (UDS), SAE J1979 has now become a multiple part document series: SAE J1979 will be replaced by SAE J1979-2 for vehicles with combustion engines (ICEs) and by SAE J1979-3 for Zero Emission Vehicle (ZEV) propulsion systems. For ZEVs, emission-related failures will be replaced by ZEV propulsion-related failures. Both SAE J1979-2 and -3 are variants of ISO 14229 (UDS) but limited to emission-related and ZEV propulsion-related failures, respectively, and associated diagnostic data. These new diagnostic communication protocols are required by California Air Resources Board (CARB) but do not support vehicle-manufacturer-specific diagnostic applications like calibration or flash programming. For performance reasons of the flash process, the deployment of UDS on Internet Protocol (UDSonIP) as it is standardized in ISOSubke, Peter, Heineman, Lindsey, Mayer, Julian
Advanced Driver Assistance Systems (ADAS) are becoming common on passenger cars and pickup trucks. Accordingly, the manufacturers and installers of aftermarket equipment for these vehicles have an interest in confirming the functionality of ADAS when their equipment is put in place. However, there is very little publicly available information on the effect of aftermarket components on original equipment ADAS. To address this deficiency, a research program was undertaken in which a 2022 Chevrolet Silverado 1500 light truck was tested in four different hardware configurations, including stock as well as three modified conditions. Aftermarket modifications to the vehicle consisted of increased tire diameters, a level kit, and two different lift kits. A series of physical tests were carried out to evaluate the ADAS performance of the vehicle with modifications. Tests were designed to investigate differences in driver alerts including lane departure warnings, forward collision warningsBastiaan, Jennifer, Muller, Mike, Morales, Luis
Recently, topology optimization (TO) has seen increased usage in the automotive industry as a numerical tool, greatly enhancing the accessibility and production-readiness of optimal, lightweight solutions. By natural extension of classic single material TO (SMTO), a wealth of research has been completed in multi-material TO (MMTO), enabling simultaneous determination of material selection and existence. MMTO is effective for linear static analyses, making use of structural responses that are continuously differentiable, giving itself to efficient gradient-based optimization engines. A structural response that is inherently nonlinear and transient, thus providing difficulty to the mainstay MMTO process, is that of crashworthiness. This paper presents a multi-objective MMTO framework considering crashworthiness using the equivalent static load (ESL) method. The ESL method uses a series of linear static sub-models to approximate the transient crashworthiness model. Then, the sub-modelsHuang, Yuhao, Shi, Yifan, Morris, Zane, Teoli, Mira, Tameer, Daniel, Kim, Il Yong
This paper reviews the current situation in the development of accelerated testing of automotive engineering, consisting of the four following areas: 1. Field testing of the natural product. 2. Additional technology of separate testing in the laboratory on the basis of physical simulation of separate field conditions using corresponding methods and equipment separately and conducting: safety testing, special programs of testing using digital simulation, special testing with changing certain parameters of environment, corrosion testing, etc. Both of the traditional testing developments above can be found in many magazines, journals, conferences, presentations, and proceedings. 3. Testing on the basis of digital (computer) simulation of product and/or field conditions. This area of testing has been developed in the last dozen years. Many articles and presentations were published during this time. 4. Accelerated reliability and durability testing for obtaining during service-life of theKlyatis, Lev
In the rapidly evolving automotive landscape, integrating cutting-edge off-board diagnostics tools has triggered a paradigm shift in diesel engine applications. Simultaneously, engineers are compelled to transform conventional mechanical engines into advanced common rail direct injection (CRDi) systems amidst India’s changing pollution norms for industries. Aligned with Bharat Stage Emission Standards, non-road vehicles face stringent emission limits, necessitating complex electronic control predominantly managed by the engine control unit (ECU). Government mandates require the ECU to detect NOx control malfunctions and emission-affecting faults, storing data for off-board analysis. A tool that can read engine data and monitor engine health is required to deal with this situation. Network protocols such as CAN enable remote communication with specialized ECUs. This study examines implementing customized off-board tools, which helps easier coordination with protocols such as the unifiedAyachit, Vedashree Vikas, Gandhi, Naresh, Kakade, Suhas
This SAE Standard applies to all forestry machines exposed to the hazard of objects penetrating the front of the operator station (other than the roof). This would includeMTC4, Forestry and Logging Equipment
This ARP describes methods that are known to have been used by aircraft manufacturers to evaluate aircraft aerodynamic performance and handling effects following application of aircraft ground deicing/anti-icing fluids (“fluids”), as well as methods under development. Guidance and insight based upon those experiences are provided, including: Similarity analyses. Icing wind tunnel tests. Flight tests. CFD and other numerical analyses. This ARP also describes: The history of evaluation of the aerodynamic effects of fluids. The effects of fluids on aircraft aerodynamics. The testing for aerodynamic acceptability of fluids for SAE and regulatory qualification performed in accordance with AS5900. Additionally, Appendices A to E present individual aircraft manufacturers’ histories and methodologies, which substantially contributed to the improvement of knowledge and processes for the evaluation of fluid aerodynamic effects, and Appendix F considers the modeling of fluid removal fromG-12ADF Aircraft Deicing Fluids
The process detailed within this document is generic and applies to the entire end-to-end health management capability, covering both on-board and on-ground elements, in both commercial and military applications throughout their lifecycle. This ARP addresses a gap in guidance related to usage of ground-based health management equipment for airworthiness credit, ensuring a level of integrity commensurate with the potential aircraft-level consequences of the relevant failure conditions. The practical application of this standardized process is detailed in the form of a checklist. The on-board elements described here are typically the source of the data acquisition used for off-board analysis. The on-board aspects relating to airworthiness and/or safety of flight, e.g., pilot notification, are addressed by existing guidance and policy documents. If a proposed health management capability for airworthiness credit involves modification of the on-board systems, the substantiation of thosenull, null
This SAE aerospace recommended practice (ARP) covers the requirements for external ground power equipment supplying 115/200 V, three-phase, 400 HZ output power measured at the aircraft receptacle. All forms of 400 Hz ground power including mobile and fixed systems are addressed by this documentAGE-3 Aircraft Ground Support Equipment Committee
The tow vehicle should be designed for towbarless movement of aircraft on the ground. The design will ensure that the unit will safely secure the aircraft nose landing gear within the coupling system for any operational modeAGE-3 Aircraft Ground Support Equipment Committee
This document defines a standard representation of JAUS AS5684A message data in DDS IDL defined by the Object Management Group (OMG) CORBA 3.2 specification. This document does NOT address how JAUS transport considerations or JAUS service protocols are implemented on OMG DDS platformsAS-4JAUS Joint Architecture for Unmanned Systems Committee
This document defines a set of standard application layer interfaces called JAUS Mission Spooling Services. JAUS Services provide the means for software entities in an unmanned system or system of unmanned systems to communicate and coordinate their activities. The Mission Spooling Services represent the physical platform-independent capabilities commonly found across all domains and types of unmanned systems. At present, one service is defined in this document (more services are planned for future versions of this document): Mission Spooler: Stores, manages, and executes lists of tasks The Mission Spooler service is described by a JAUS Service Definition (JSD) which specifies the message set and message protocol required for compliance. The JSD is fully compliant with the JAUS Service Interface Definition Language (JSIDLAS-4JAUS Joint Architecture for Unmanned Systems Committee