Browse Topic: Chassis

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This recommended practice is derived from common test sequences used within the industry. This procedure applies to all on-road passenger cars and light trucks up to 4 540 kg of GVWR. This recommended practice does not address other aspects such as performance, NVH, and durability. Test results from this recommended practice should be combined with other measurements and dynamometer tests (or vehicle-level tests), and acceptance criteria to validate a given design or configurationBrake Dynamometer Standards Committee
This document outlines the development process and makes recommendations for total antiskid/aircraft systems compatibility. These recommendations encompass all aircraft systems that may affect antiskid brake control and performance. It focuses on recommended practices specific to antiskid and its integration with the aircraft, as opposed to more generic practices recommended for all aircraft systems and components. It defers to the documents listed in Section 2 for generic aerospace best practices and requirements. The documents listed below are the major drivers in antiskid/aircraft integration: 1 ARP4754 2 ARP4761 3 RTCA DO-178 4 RTCA DO-254 5 RTCA DO-160 6 ARP490 7 ARP1383 8 ARP1598 In addition, it covers design and operational goals, general theory, and functions, which should be considered by the aircraft brake system engineer to attain the most effective skid control performance, as well as methods of determining and evaluating antiskid system performance. For definitions ofA-5A Wheels, Brakes and Skid Controls Committee
This SAE Aerospace Information Report (AIR) describes the design approaches used for current applications of aircraft Brake-by-Wire (BBW) control systems. The document also discusses the experience gained during service, and covers system, ergonomic, hardware, and development aspects. The document includes the lessons that have been learned during application of the technology. Although there are a variety of approaches that have been used in the design of BBW systems, the main focus of this document is on the current state of the art systemsA-5A Wheels, Brakes and Skid Controls Committee
This SAE Recommended Practice describes a test method for determination of heavy truck (Class VI, VII, and VIII) tire force and moment properties under combined cornering and braking conditions. The properties are acquired as functions of slip angle, normal force, and slip ratio. Slip angle and normal force are changed incrementally using a sequence specified in this document. At each normal force and slip angle increment, the slip ratio is continually changed by application of a braking torque ramp. The data are suitable for use in vehicle dynamics modeling, comparative evaluations for research and development purposes, and manufacturing quality control. This document is intended to be a general guideline for testing on an ideal machine. Users of this recommended practice may modify the recommended protocols to satisfy the needs of specific use-cases, e.g., reducing the recommended number of test loads and/or pressures for benchmarking purposes. However, due care is necessary whenTruck and Bus Tire Committee
This article introduces an innovative method for predicting tire–road interaction forces by exclusively utilizing longitudinal and lateral acceleration measurements. Given that sensors directly measuring these forces are either expensive or challenging to implement in a vehicle, this approach fills a crucial gap by leveraging readily available sensor data. Through the application of a multi-output neural network architecture, the study focuses on simultaneously predicting the longitudinal, lateral, and vertical interaction forces exerted by the rear wheels, specifically those involved in traction. Experimental validation demonstrates the efficacy of the methodology in accurately forecasting tire–road interaction forces. Additionally, a thorough analysis of the input–output relationships elucidates the intricate dynamics characterizing tire–road interactions. This research underscores the potential of neural network models to enhance predictive capabilities in vehicle dynamics, offeringMarotta, RaffaeleStrano,  SalvatoreTerzo, MarioTordela, Ciro
The development of electric commercial vehicles brought up novel challenges in the design of efficient and reliable air brake systems. The compressor is one of the critical components of the air brake system and is responsible for supplying pressurized air to the brake system. In this study, we aimed to gather essential information regarding the pressure and flow rate requirements for the compressor in the air brake system of electric commercial vehicles. We extensively analyzed the existing air brake systems utilized in conventional commercial vehicles. We examined the performance characteristics of reciprocating compressors traditionally employed in these systems. Recognizing the need for novel compressor designs tailored to electric commercial vehicles, we focused on identifying the specifics such as efficiency, performance characteristics, reliability, and cost of the compressor. Our study utilized theoretical calculations to ascertain the optimal pressure and flow rate parametersDhere, SiddhantGupta, SuryakantKumar, G. C. MohanReddy, Vamsikrishna
This article presents the design and the analysis of a control logic capable of optimizing vehicle’s energy consumption during a braking maneuver. The idea arose with the purpose of enhancing regeneration and health management in electric vehicles with electro-actuated brakes. Regenerative braking improves energy efficiency and allows a considerable reduction in secondary emissions, but its efficiency is strongly dependent on the state of charge (SoC) of the battery. In the analyzed case, a vehicle equipped with four in-wheel motors (one for each wheel), four electro-actuated brakes, and a battery was considered. The proposed control system can manage and optimize electrical and energy exchanges between the driveline’s components according to the working conditions, monitoring parameters such as SoC of the battery, brake temperature, battery temperature, motor temperature, and acts to optimize the total energy consumption. The solution devised allows first to maximize the effects ofTempone, Giuseppe Piode Carvalho Pinheiro, HenriqueImberti, GiovanniCarello, Massimiliana
With the modernization of agriculture, the application of unmanned agricultural special vehicles is becoming increasingly widespread, which helps to improve agricultural production efficiency and reduce labor. Vehicle path-tracking control is an important link in achieving intelligent driving of vehicles. This paper designs a controller that combines path tracking with vehicle lateral stability for four-wheel steer/drive agricultural special electric vehicles. First, based on a simplified three-degrees-of-freedom vehicle dynamics model, a model predictive control (MPC) controller is used to calculate the front and rear axle angles. Then, according to the Ackermann steering principle, the four-wheel independent angles are calculated using the front and rear axle angles to achieve tracking of the target trajectory. For vehicle lateral stability, the sliding mode control (SMC) is used to calculate the required direct yaw moment control (DYC) of the vehicle, and wheel torque distributionHuang, BinYang, NuorongMa, LiutaoWei, Lexia
In the present work, a new methodology for predicting the performance of centrifugal compressors is developed. The proposed method differs from existing methods found in literature by gathering principal losses in three parameters: two constants and one variable, which is a function of the compressor wheel geometrical characteristics. As those parameters are constants for a given centrifugal compressor, there is no need for additional corrective parameters in order to obtain coherent results. Indeed, the proposed methodology does not depend on the choice of the slip factor correlation for the prediction of the correct pressure ratio. However, the choice of slip factor influences the efficiency computation. The prediction of the compressor maps for two full stage centrifugal compressors is presented and they show good agreement while compared with manufacturer’s data obtained from gas stand measurements. In addition, a method to obtain the surge line based on this methodology isMartinez Alvarado, Luis EnriqueMilosavljevic, Misa
With globalization, vehicles are sold across the world throughout different markets and their automotive brake systems must function across a range of environmental conditions. Currently, there is no current standardized test that analyzes brake pads’ robustness against severe cold and humid environmental conditions. The purpose of this proposed test method is to validate brake system performance under severe cold conditions, comparing the results with ambient conditions to evaluate varying lining materials’ functional robustness. The goal of this paper is to aid in setting a standardized process and procedure for the testing of automotive brakes’ environmental robustness. Seven candidate friction materials were selected for analysis. The friction materials are kept confidential. Design of experiment (DOE) techniques were used to create a full-factorial test plan that covered all combinations of parameters. The test script involves brake applications at 5, 10, 15, and 20 bar, at bothPassador, Stephen Daniel AustinBoudreau, Douglas BarretCapacchione, Christopher James
In order to improve the obstacle avoidance ability of autonomous vehicles in complex traffic environments, speed planning, path planning, and tracking control are integrated into one optimization problem. An integrated vehicle trajectory planning and tracking control method combining a pseudo-time-to-collision (PTC) risk assessment model and model predictive control (MPC) is proposed. First, a risk assessment model with PTC probability is proposed by considering the differentiation of the risk on the relative motion states of the self and front vehicles, and the obstacle vehicles in the lateral and longitudinal directions. Then, a three-degrees-of-freedom vehicle dynamics model is established, and the MPC cost function and constraints are constructed from the perspective of the road environment as well as the stability and comfort of the ego-vehicle, combined with the PTC risk assessment model to optimize the control. Finally, a complex multi-vehicle obstacle avoidance scenario isYang, TaoLiu, LiangXu, Zhaoping
Automotive subframe is a critical chassis component as it connects with the suspension, drive units, and vehicle body. All the vibration from the uneven road profile and drive units are passed through the subframe to the vehicle body. OEMs usually have specific component-level drive point dynamic stiffness (DPDS) requirements for subframe suppliers to achieve their full vehicle NVH goals. Traditionally, the DPDS improvement for subframes welded with multiple stamping pieces is done by thickness and shape optimization. The thickness optimization usually ends up with a huge mass penalty since the stamping panel thickness has to be changed uniformly not locally. Structure shape and section changes normally only work for small improvements due to the layout limitations. Tuned rubber mass damper (TRMD) has been widely used in the automotive industry to improve the vehicle NVH performance thanks to the minimum mass it adds to the original structure. Therefore, this article establishes aGao, JianghuaZhang, XinYu, Xiao
This article focuses on the development of an active braking control system tailored for electric vehicles. The essence of this system lies in its ability to regulate the slip coefficient to optimize traction during braking, thereby maximizing energy recuperation. In the context of the simulation on enhancing regenerative energy capture in electric vehicles, the use of integral sliding mode control (ISMC) as an alternative for regulating braking performance can be understood through a comparison of two key output variables in braking control systems: wheel deceleration and wheel slip. Traditionally, wheel deceleration has been a controlled variable in braking systems, and it is still utilized in some anti-lock braking systems (ABS). It can be easily measured using a basic wheel encoder. However, the dynamic performance of wheel deceleration control may suffer when there are rapid changes in the road surface. On the contrary, regulating wheel slip offers high robustness from a dynamicDirem, ChaimaHartani, Kada
This document describes a recommended test procedure to assess the burst characteristics of tires used on 14CFR Part 25 or similar transport airplanesA-5C Aircraft Tires Committee
This SAE Aerospace Standard (AS) sets forth criteria for the selection and verification processes to be followed in providing tires that will be suitable for intended use on civil aircraft. This document encompasses new and requalified radial and bias aircraft tiresA-5C Aircraft Tires Committee
Taking the semi-active suspension system as the research object, the forward model and inverse model of a continuous damping control (CDC) damper are established based on the characteristic test of the CDC damper. A multi-mode semi-active suspension controller is designed to meet the diverse requirements of vehicle performance under different road conditions. The controller parameters of each mode are determined using a genetic algorithm. In order to achieve automatic switching of the controller modes under different road conditions, a method is proposed to identify the road roughness based on the sprung mass acceleration. The average of the ratio between the squared sprung mass acceleration and the vehicle speed within a specific time window is taken as the identification indicator for road roughness. Simulation results show that the proposed road roughness identification method can accurately identify smooth roads (Class A–B), slightly rough roads (Class C), and severely rough roadsFeng, JieyinYin, ZhihongXia, ZhaoWang, WeiweiShangguan, Wen-BinRakheja, Subhash
Vehicles equipped with articulated steering systems have advantages such as low energy consumption, simple structure, and excellent maneuverability. However, due to the specific characteristics of the system, these vehicles often face challenges in terms of lateral stability. Addressing this issue, this paper leverages the precise and independently controllable wheel torques of a hub motor-driven vehicle. First, an equivalent double-slider model is selected as the dynamic control model, and the control object is rationalized. Subsequently, based on the model predictive control method and considering control accuracy and robustness, a weight-variable adaptive model predictive control approach is proposed. This method addresses the optimization challenges of multiple systems, constraints, and objectives, achieving adaptive control of stability, maneuverability, tire slip ratio, and articulation angle along with individual wheel torques during the entire steering process of the vehicleHuang, BinMa, MinruiMa, LiutaoCui, KangyuWei, Xiaoxu
In order to efficiently predict and investigate a vehicle’s vertical dynamics, it is necessary to consider the suspension component properties holistically. Although the effects of suspension stiffness and damping characteristics on vertical dynamics are widely understood, the impact of suspension friction in various driving scenarios has rarely been studied in both simulation and road tests for several decades. The present study addresses this issue by performing driving tests using a special device that allows a modification of the shock absorber or damper friction, and thus the suspension friction to be modified independently of other suspension parameters. Initially, its correct functioning is verified on a shock absorber test rig. A calibration and application routine is established in order to assign definite additional friction forces at high reproducibility levels. The device is equipped in a medium-class passenger vehicle, which is driven on various irregular road sections asDeubel, ClemensSchneider, Scott JarodProkop, Günther
Semi-active suspension system (SASS) could enhance the ride comfort of the vehicle across different operating conditions through adjusting damping characteristics. However, current SASS are often calibrated based on engineering experience when selecting parameters for its controller, which complicates the achievement of optimal performance and leads to a decline in ride comfort for the vehicle being controlled. Linear quadratic constrained optimal control is a crucial tool for enhancing the performance of semi-active suspensions. It considers various performance objectives, such as ride comfort, handling stability, and driving safety. This study presents a control strategy for determining optimal damping force in SASS to enhance driving comfort. First, we analyze the working principle of the SASS and construct a seven-degree-of-freedom model. Next, the damping force optimal control strategy is designed by comprising of the Genetic Algorithm (GA) and the Linear Quadratic Regulator (LQRZhao, JianLi, WantingZhu, BingChen, ZhichengDing, ShuweiLi, JunweiHao, WenquanZhang, Yong
The study investigates the ride comfort of a rail vehicle with semi-active suspension control and its effect on train vertical dynamics. The Harmony Search algorithm optimizes the gains of a proportional integral derivative (PID) controller using the self-adaptive global best harmony search method (SGHS) due to its effectiveness in reducing the tuning time and offering the least objective function value. Magnetorheological (MR) dampers are highly valuable semi-active devices for vibration control applications rather than active actuators in terms of reliability and implementation cost. A quarter-rail vehicle model consisting of six degrees of freedom (6-DOF) is simulated using MATLAB/Simulink software to evaluate the proposed controller's effectiveness. The simulated results show that the optimized PID significantly improves ride comfort compared to passiveAli, Shaimaa A.Metered, HassanBassiuny, A. M.Abdel-Ghany, A.M.
The present study introduces a novel approach for achieving path tracking of an unmanned bicycle in its local body-fixed coordinate frame. A bicycle is generally recognized as a multibody system consisting of four distinct rigid bodies, namely the front wheel, the front fork, the body frame, and the rear wheel. In contrast to most previous studies, the relationship between a tire and the road is now considered in terms of tire forces rather than nonholonomic constraints. The body frame has six degrees of freedom, while the rear wheel and front fork each have one degree of freedom relative to the body frame. The front wheel exhibits a single degree of freedom relative to the front fork. A bicycle has a total of nine degrees of freedom. The expression of the kinetic energy of a bike is formulated using quasi-coordinates in the local body-fixed coordinate frame, which provides a more simplified representation compared to the utilization of absolute coordinates in the global coordinateCheng, KaizhuoDuan, YupengWu, JinglaiZhang, Yunqing
A novel control method based on full-order sliding mode is proposed in this paper to solve the trajectory tracking control problem of unmanned vehicle formation. The complexity of the unmanned vehicle system is considered and a dynamic error model of the system is established . A full-order sliding mode control method is adopted to realize the cooperative control of unmanned vehicle systems. The unmanned vehicle system can force each vehicle accurately track the specified trajectory. The simulation results show that the designed full-order sliding mode control method has excellent performance compared with the traditional linear sliding mode control in terms of accuracy and robustness. In the case of large changes in different types of road surface and vehicle dynamics, the movement of unmanned vehicles is effectively controlled, and the trajectory tracking control of unmanned vehicle formation system is realizedZhou, MinghaoChen, JiaxinCai, WeiFei, Xueran
Wheel drag is generally known to be proportional to the wheel opening area. However, predicting wheel drag through opening area is still very difficult and inaccurate because there are many other factors that affect wheel drag. To more accurately and effectively predict wheel drag in the early styling design stage, we introduced the wheel average depth (WAD) parameter and developed S/W to calculate WAD. As a result of analyzing the correlation between WAD and wheel drag for HKMC's mass-produced wheels, the R2 value was greatly improved compared to the correlation between the existing wheel opening area and wheel drag, and the prediction accuracy was doubledKim, UntaeHwang, GyeongminJunsik, ShinHan, JeongminPark, SangmyunPark, Sanghyun
The suspension system plays a crucial role in mitigating vehicle vibration, enhancing passenger comfort, and improving driving handling stability. While many mechanical experimental platforms exist for testing suspension system performance, they often need high costs and precision requirements. In the field of modern industrial product design, hardware-in-the-loop (HIL) simulation has become an invaluable tool. Electrically interconnected suspension (EIS) is a novel type of interconnected suspension by connecting various suspensions in an electrical way. The novel EIS avoids many drawbacks of traditional interconnected suspensions. The EIS is usually composed of electromagnetic motors and electrical networks (EN). By designing the structure of the EN reasonably, the EIS system can achieve decoupling control in multiple vibration modes. This paper introduces an HIL experimental platform established for a half-car EIS system based on an NI Compact RIO 9049. The half-car electricallyXia, XiangjunLiu, PengfeiLi, WeihuaDu, HaipingNing, Donghong
Driver’s license examinations require the driver to perform either a parallel parking or a similar maneuver as part of the on-road evaluation of the driver’s skills. Self-driving vehicles that are allowed to operate on public roads without a driver should also be able to perform such tasks successfully. With this motivation, the S-shaped maneuverability test of the Ohio driver’s license examination is chosen here for automatic execution by a self-driving vehicle with drive-by-wire capability and longitudinal and lateral controls. The Ohio maneuverability test requires the driver to start within an area enclosed by four pylons and the driver is asked to go to the left of the fifth pylon directly in front of the vehicle in a smooth and continuous manner while ending in a parallel direction to the initial one. The driver is then asked to go backwards to the starting location of the vehicle without stopping the vehicle or hitting the pylons. As a self-driving vehicle should do a muchCao, XinchengGuvenc, Levent
In emergency circumstances, it is essential for autonomous vehicles to balance stability and dynamic performance to attain a faster travel speed while preserving stability. It is not unusual to find traffic accidents caused by suddenly present intruders on the road. In this situation, if there is not enough distance for the vehicle to brake immediately, the vehicle needs to operate with a relatively big steering angle and cornering speed to avoid collision while maintaining driving stability. This can be a challenging scenario even for a human driver, let alone autonomous driving. Especially, this poses a burden on trajectory optimization. In this case, neither over-conservative nor unachievable trajectory and speed profiles are eligible. Technically, the difficulty lies in an accurate maximum cornering speed estimation due to the impact of nonlinear tire force responses in these scenarios with large steering angles and high cornering speed. While this difficulty can be addressed byLou, BaichuanZhao, BolinHe, XiangkunRen, DongchunLv, Chen
Symbolic code execution is a powerful cybersecurity testing approach that facilitates the systematic exploration of all paths within a program to uncover previously unknown cybersecurity vulnerabilities. This is achieved through a Satisfiability Modulo Theory (SMT) solver, which operates on symbolic values for program inputs instead of using their concrete counterparts. However, in complex code bases, this approach faces significant limitations, such as program path explosions or unavailable dependencies, which can result in conditions that the SMT solver cannot reason about. Consequently, SMT solvers are often considered as too costly to implement for automotive testing use cases and are rarely employed within this domain. In contrast, fuzz testing has recently gained traction in the automotive industry as an invaluable testing technique for identifying previously unknown vulnerabilities. Its initial setup is straightforward and typically yields useful findings. However, achievingVinzenz, NicoOka, Dennis Kengo
General Motors (GM) is working towards a future world of zero crashes, zero emissions and zero congestion. It’s “Ultium” platform has revolutionized electric vehicle drive units to provide versatile yet thrilling driving experience to the customers. Three variants of traction power inverter modules (TPIMs) including a dual channel inverter configuration are designed in collaboration with LG Magna e-Powertrain (LGM). These TPIMs are integrated with other power electronics components inside Integrated power electronics (IPE) to eliminate redundant high voltage connections and increase power density. The developed power module from LGM has used state-of-the art sintering technology and double-sided cooled structure to achieve industry leading performance and reliability. All the components are engineered with high level of integration skills to utilize across TPIM variants. Each component in the design is rigorously analyzed and tested from component to system levels to ensure highNassiri Bavili, ArashBasher, KorobiChung, SungAlam, KhorshedLee, Jung-GiChoi, Hong GooKo, Jin-youngAnwar, Mohammad
The objective of this study is to introduce and assess a computational tool designed to facilitate product development via sensory scores, which serve as a quantifiable representation of human sensory experiences. In the context of designing ride comfort performance, the specialized terminology—either technical or sensory—often served as a barrier to comprehension among the diverse set of specialists constituting the multidisciplinary team. In a previous study by the authors introduced a tool that incorporated a model of sensory performance, utilizing sensory scores as universally comprehensible metrics. However, the tool had yet to be appraised by a genuine cross-functional team. In this study, the tool underwent evaluation through a user-testing process involving twenty-five cross-functional team members engaged in the conceptual design phase at an automotive manufacturing company. Five different suspension systems were examined, including a wheel rotational speed-driven damperKikuchi, HironobuInaba, Kazuaki
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